Frozen Food Packaging Solutions

From ice cream tubs to gelato storage containers and beyond

Whether you are after ice cream tubs for commercial use or gelato tubs to scoop up servings in a retail setting or another frozen food packaging solution, Bonson manufactures and supplies custom rigid plastic packaging engineered to withstand freezing temperatures, storage, transport and retail handling. We also have many off-the-shelf solutions available.

A Bonson packaging expert will guide you through the right solution for you, including whether the option of injection-moulded or thermoformed frozen food packaging is best. Leading food producers across Australasia trust us to protect their quality products and help their brands stand out.

Read how we customised a solution for Little Lato. 

A wide range of rigid frozen food packaging applications

Two ice cream containers with different flavors of ice cream on a light wooden surface with strawberries and waffle cones.

Icecream, gelato and frozen desserts

Frozen ready meals

Frozen vegetables

Frozen fruit

Frozen seafood, meat, and poultry

Plant-based foods

Square fruit cake with fruits and nuts on top on a Square Foil Cake Board on a neutral background

Frozen bakery products

Frozen snacks

Frozen pet food

Need a customised packaging solution?

If you can’t see an off-the-shelf frozen meal option to suit your needs on our website, we can partner with you to tailor a solution. Check out our FAQs below or, better still, get in touch.

Three ice cream 5L containers with different flavours of ice cream, surrounded by fruits on a white background.

Bonson frozen food packaging solutions protect quality

Ensuring your products are protected throughout the cold chain is a top priority with Bonson’s frozen food packaging solutions. Protection against moisture loss, contamination, and damage are key at the same time as preserving flavour, texture, and nutritional value.

Bonson’s plastic packaging solutions are specifically designed for the challenges of frozen food applications, such as preventing freezer burn and maintaining product integrity. Safe transportation, storage, and contact compliance are also part of ensuring our customers are fully satisfied. It is a partnership where we work with you to understand your business and unique needs, whether that’s for large-scale production or smaller boutique businesses.

Frozen food packaging solutions designed to protect and perform

Safety assurance

Food safety and product protection are top priorities

Experts

Specific expertise in frozen food packaging

Grows with you

Production capability that is reliable and scalable

Partnering for success

Working closely with you from concept and design to the end product

Sustainability is key

We keep minimising the impact on the environment at the top of mind

Presentation matters

In-mould labelling (IML)to enhance shelf appeal

NZ Made

Manufactured in a state-of-the-art facility in New Zealand

How Bonson partners with you

If you’re a frozen dessert manufacturer, maybe an ice cream or gelato producer or even a food technologist looking for a frozen foods innovation partner, you’re in the right place. We’d love to discuss how the design of your branded packaging can maximise shelf appeal to optimise the commercial success of your frozen foods and get them into your customers’ hands safely.

Technical expertise, local support, custom solutions, problem solving, reliable supply chain and sustainability guidance are just some of the things our customers value as part of our in-depth industry knowledge. From start to finish we aim to make the packaging selection and development process as easy as possible.

Have a frozen food packaging challenge?

Frozen meal packaging FAQs

Colour and decoration are easily customisable.  Unique tooling is also an option that we are happy to discuss.

We produce our frozen food packaging in polypropylene (PP #5) because it offers an excellent combination of strength, versatility, and performance. PP trays can be hot filled and frozen immediately, allowing food to be captured at its peak freshness while helping to preserve flavour, texture, and nutritional value.

PP is highly resistant to cracking at low temperatures and provides the durability needed to withstand freezing, storage, transport, and handling. It is also microwave safe, allowing consumers to conveniently heat meals directly in the tray without transferring the contents.

And its easily recyclable.

We use Polypropylene #5 with a special PP additive that prevents cracking and splitting during freezing.

Freezer burn occurs when air comes into contact with the surface of frozen food, causing moisture to escape and leading to dehydration, discolouration, and changes in texture and flavour.

The right packaging plays a vital role in preventing freezer burn by creating a strong barrier against air and moisture. High-quality PP trays combined with a high-barrier lidding film help minimise oxygen exposure and reduce moisture loss, protecting the food throughout frozen storage.

Yes. High-quality polypropylene (PP #5) packaging is specifically designed to perform in frozen food applications. It remains strong and durable at low temperatures, resisting cracking and brittleness during freezing, storage, transport, and handling.

PP trays are engineered to withstand the demands of the frozen supply chain while protecting the food inside. They also offer the added advantage of being suitable for hot filling before freezing and microwave reheating after thawing, providing a convenient solution for both manufacturers and consumers.

Our customers are varied in frozen food packaging.  We proudly support customers in the industries of Ice Cream, pre-prepared meals, Pet Food, and Bakery.

Most of our frozen meal packaging is held ex stock, and you can buy as little as 1 carton.