Bonson Custom

Custom Food Packaging Solutions

Custom designed Breakfast Yogurt containers with Moo Gurt and Splitz branding on a beige background

Helping you bring food packaging ideas to life

Whatever your food business, big or boutique, Bonson works with you to customise food packaging solutions to your requirements. From large scale leading FMCG manufacturers of ice cream and ready-made meals through to small artisan yoghurt and gelato producers, our high tech capabilities and award-winning design team will ensure your products have maximum functional performance and shelf-appeal.

All custom packaging is manufactured in our state-of-the-art factory in Auckland, New Zealand.

Bonson Custom hero image showing concept line drawing of a range of containers

You dream it, we’ll make it, they’ll love it!

Custom made packaging is our speciality. If you don’t see something similar to the food packaging you need on our website, talk to us because we can create it for you.

For over forty years, Bonson has been creating innovative food packaging solutions with a range of features including in-mould-labelling (IML), tamper evident (TE), high oxygen barrier for MAP and shelf-life extension using materials that align with circular economy principles.

With thermoforming technology, there are so many exciting possibilities for packaging design that start with your imagination. We’d love to discuss your ideas.

Bonson custom designed & manufactured yoghurt & dessert containers on a blue and yellow background

A diverse portfolio of customised food packaging

Partnering with start-ups through to famous FMCG brands across Australasia, we can tailor food packaging solutions to meet your unique needs.

The food categories we serve range from chilled foods such as yoghurt and desserts, frozen foods including ice cream and gelato through to convenience foods including ready-meals or even foods designed for furry friends like pet food.

Explore what we offer below and if you don’t see what you are looking for, just ask!

Container of oatmeal with berries on a wooden board, next to a glass of orange juice.

Chilled food packaging

dips, yoghurt, dessert and convenience food packaging
Two containers of pink and yellow ice cream with strawberries on a white background

Frozen food packaging

ice cream, gelato, frozen meal packaging and frozen desserts

Ready meals

pre or part cooked meat, seafood and vegetables, curries, pasta & portion controlled meals
Close-up of a granola mix with almonds, raisins, and other nuts.

Other food packaging

baking staples, breakfast foods, bliss balls, nuts & seeds, powders, spreads and sauces
Cute Gray and white dog sitting outdoors with a wooden fence in the background

Other packaging

non-food items and pet foods

High tech capabilities deliver top quality results

Experts in both injection moulding and thermoforming, we offer in-house packaging solutions that allow you to benefit from the very latest in production technology. Your packaging will be produced to exact specifications that integrate seamlessly with your manufacturing line.

Our capabilities

Utilising injection moulding, Bonson is capable of producing a high volume with superior quality. During the process, melted plastic is pressed into a custom mould where the container is shaped to your exact specifications, offering highly flexible product design and precision manufacturing. Our Bonson Solutions division features a wide range of packaging solutions that are designed and manufactured here in New Zealand.

Polypropylene (PP) solutions

We are a leader in injection moulded PP food packaging. For decades, we have been creating packaging breakthroughs for brands through innovative rigid PP packaging solutions that offer outstanding shelf-life and shelf appeal.
In-mould labelling (IML) is a superior decoration process where a label is placed in a mould before the plastic container is formed. This process removes the need for an adhesive as the label fuses with the container wall during injection moulding, allowing seamless integration into your manufacturing line.

In-mould labelling (IML)

In-mould labelling allows graphics and branding to be applied to virtually every surface of the container. High gas barrier can also be achieved for product shelf-life extension. This is something not easily achieved using other labelling methods.
Our facility is equipped with advanced injection moulding and thermoforming technology, enabling us to produce a wide range of high-quality packaging solutions - from takeaway containers and tamper-evident packs to sustainable alternatives such as rPET. We provide a wide variety of options so you can choose what works best for you.

PET & recycled PET (RPET) solutions

Using our latest thermoforming technology, we turn food grade post-consumer recycled PET material into versatile RPET packaging. Your products will shine on the shelf with this innovative thin-walled solution.

Food grade production standards

We are persistent when it comes to quality

Bonson’s products are managed and certified by world-recognised certification systems.

Once prototypes are approved and production tooling is developed, we manage all the related production and supply chain logistics, all the while ensuring our rigorous quality assurance protocols remain uncompromised.

Towards a circular economy

Minimising our packaging's impact on the environment is a key motivator in our decision making.

Packaging success

Testimonials

Dave, General ManagerJimbo's

“We were blown away by their operation and their unrelenting focus on quality."

Jarrod, Portfolio LeadFussy Cat - The Real Pet Food Company

“Working with Bonson has been an absolute pleasure - they have been proactive and very responsive to our needs”

Hamish, Marketing ManagerBirch & Waite

“Our brief was a challenging universal design that needed to work across multiple channels with multiple stakeholders and differing perspectives. Bonson was able to meet these requirements with a great design solution.”

Commonly asked questions

Yes, our custom made food packaging is made with polypropylene (PP), polyethylene terephthalate (PET) or Recycled PET (RPET) depending on the suitability to the contents and your requirements. All these options are recyclable and you can read more about these materials, including their recyclability codes here. Read about our approach to sustainability.

The applications that customised packaging is suitable for depends on how it has been constructed to your requirements. For example, if your food needs to be stored in the freezer, then the appropriate freezer grade PP packaging would be created for you. Typically Bonson containers are only suitable for use in the microwave, however if you need it to be oven-safe, then we can work with you to ensure the right packaging material is used to make that possible.

Absolutely. Effective labelling on food packaging is one of the best ways to give it shelf appeal and help your customers buy more of your products. In-mould labelling (IML) is a popular process for creating impactful labels that are directly fused into the container and most of our tailor made food packaging customers choose IML.

The important thing to know is we deal with not only large food manufacturers with high volume requirements, but also smaller food businesses who are needing food packaging for their artisan or niche food businesses. We can also cater to
businesses who need non-food packaging. The point at which it is commercially viable for customers to have their packaging customised is considerably varied and there are a lot of factors involved in what the minimum order quantity is (MOQ) is – we would much rather have a conversation with you than have you assume that the volume requirements for your packaging are too small. We are here to help, even if that means exploring if there is an off-the-shelf solution or putting you in touch with another supplier, so please get in touch.

Popular colours include clear/transparent or white packaging with different levels of opaque, however we can also create coloured packaging, with black being one of the most commonly requested coloured food packaging options.

Related Pages

Bonson Solutions

Bonson solutions product range shown with chicken nibbles, coleslaw & pasta salad.

Bonson Enviro

Bonson Enviro