Manufacturing
Bonson's Manufacturing Capabilities
Bonson proudly operates a state-of-the-art food packaging manufacturing plant in Auckland, New Zealand. Our facility is equipped with advanced injection moulding and thermoforming technology, enabling us to produce a wide range of high-quality packaging solutions - from takeaway containers and tamper-evident packs to sustainable alternatives such as rPET. We provide a wide variety of options so you can choose what works best for you.
As a trusted New Zealand food packaging manufacturer, we are committed to innovation, safety, and sustainability. Local production in Auckland allows us to maintain strict quality control, reduce supply chain risks, and provide customers with fast, reliable service. By choosing Bonson, you’re supporting New Zealand-made packaging that combines durability, functionality, and circular economy principles.
A state-of-the-art food grade operation
Located in Auckland, New Zealand, Bonson's state-of-the-art food grade operation houses the latest in injection moulding, thermoforming and in-mould labelling (IML) technology that is capable of creating world class, end-to-end, award winning packaging solutions.
Quality, food safety and operational efficiency are essential to manufacturing packaging for the food industry - Our 6000m2 manufacturing site was purpose-built with this in mind.
Closing the loop with recycled PET
It starts with a sheet of recycled PET made from post-consumer plastic bottles. Using the well-established thermoforming process, the material is gently heated and moulded into thin-walled packaging products, enhancing the user experience with intricate features such as hinged lids. Thermoforming is a fast, reliable manufacturing process that makes it easy to deliver packaging solutions you can count on.
24/7 operation
New Zealand manufacturing
Recyclable & food-grade
Integrated Management Systems
Recyclable rigid PP packaging
Utilising injection moulding, Bonson is capable of producing a high volume with superior quality. During the process, melted plastic is pressed into a custom mould where the container is shaped to your exact specifications, offering highly flexible product design and precision manufacturing. Our Bonson Solutions division features a wide range of packaging solutions that are designed and manufactured here in New Zealand.
Enhance shelf appeal with in-mould labelling (IML)
In-mould labelling (IML) is a superior decoration process where a label is placed in a mould before the plastic container is formed. This process removes the need for an adhesive as the label fuses with the container wall during injection moulding, allowing seamless integration into your manufacturing line.
Utilising IML, our award winning design team can help you create unique customised packaging.
Together we create a healthier world
Minimising our impact on the environment is a key motivator in our decision making. We’re deeply committed to contributing to the circular economy through both our products and our practices.
Environmental sustainability is a significant part of our everyday operations. Our facility has been designed and fitted with the latest Environmentally Sustainable Design (ESD) principles and is ISO 14001 certified, making Bonson’s operations more energy efficient and environmentally sustainable.
Manufacturing & Customisation: Frequently asked questions
Bonson operates a purpose-built, 6,000m² food-grade manufacturing facility in Auckland, New Zealand. Equipped with advanced injection moulding, thermoforming and in-mould labelling (IML) technology, the facility produces a wide range of food packaging solutions for customers in New Zealand and Australia.
Our New Zealand manufacturing operations provide greater control over product quality, production processes and supply chain reliability.
Yes. Bonson supplies food packaging solutions to businesses throughout Australia, supported by our New Zealand manufacturing capabilities
and Australian operations. We work with food manufacturers, foodservice operators and distributors to provide both standard and customised packaging solutions, with local sales support to help customers identify the right products for their requirements.
Bonson manufactures a diverse range of rigid and semi-rigid food packaging solutions, including takeaway containers, tamper-evident packaging, ready-meal trays, reusable food containers and packaging for food manufacturers.
Our manufacturing capabilities allow us to produce packaging in different shapes, sizes and materials to suit a variety of food applications, from chilled and frozen products to takeaway meals and retail-ready food packaging.
Injection moulding and thermoforming are two different plastic manufacturing processes used to create food packaging.
Injection moulding involves injecting molten plastic into a precision mould to produce rigid containers with consistent dimensions and detailed features. It is particularly suitable for durable food containers, tamper-evident packaging and reusable packaging.
Thermoforming involves heating a plastic sheet and forming it into a mould to create lightweight, thin-walled packaging. This process is commonly used for food trays, hinged containers and clear food packaging.
Bonson uses both technologies to provide packaging solutions suited to different product requirements.
Yes. Bonson offers custom food packaging design and manufacturing services for businesses requiring packaging tailored to their products.
Our team can assist with container design, material selection, functionality and decoration, including in-mould labelling (IML). Whether you're launching a new food product or improving existing packaging, we can work with you to develop a solution that meets your technical, operational and branding requirements.
Explore Bonson Custom solutions.
In-mould labelling (IML) is a packaging decoration process in which a pre-printed label is placed inside the mould before the plastic
container is formed. The label becomes integrated with the container during injection moulding, creating a seamless, durable finish without the need for separate adhesive application.
IML offers high-quality graphics, excellent durability and opportunities for distinctive branding. It is particularly suited to retail food packaging where shelf appeal and product presentation are important.
Yes. Bonson's Auckland manufacturing facility operates 24 hours a day, seven days a week, providing the production capacity and flexibility to support high-volume manufacturing and custom packaging projects.
Production requirements, lead times and minimum order quantities depend on the packaging design, material and manufacturing process. Our team can discuss your anticipated volumes and project requirements to determine a suitable solution.
Ask our team how to get started today.
Materials, Quality & Sustainability: Frequently asked questions
Yes. Bonson manufactures selected food packaging products using recycled polyethylene terephthalate (rPET), including material derived from post-consumer plastic bottles.
Our thermoforming technology enables us to transform rPET sheet into functional food packaging, supporting the use of recycled materials and helping keep valuable resources in circulation.
Explore Bonson's rPET packaging.
Bonson manufactures food packaging using materials including polypropylene (PP, plastic identification code 5) and polyethylene terephthalate (PET, plastic identification code 1).
Both materials can be recycled through suitable recycling systems. However, actual recyclability depends on factors such as packaging design, local collection services, sorting infrastructure and contamination.
We encourage customers to consider the end-of-life options available for their packaging and can help identify materials suited to their product requirements and sustainability objectives.
Bonson's New Zealand manufacturing operations are supported by independently certified management systems, including ISO 9001 for Quality
Management and FSSC 22000 for Food Safety.
These systems incorporate documented manufacturing procedures, hygiene controls, product traceability, regular quality inspections and continuous improvement processes.
Our integrated approach helps ensure food packaging is manufactured consistently and in accordance with established quality and food safety requirements.
Learn more about Our Systems.
Bonson incorporates environmental considerations into both packaging development and manufacturing operations.
Our Auckland facility was designed using Environmentally Sustainable Design (ESD) principles and operates under an ISO 14001 certified Environmental Management System.
We focus on improving resource efficiency, optimising material use, managing environmental risks and identifying opportunities to reduce the environmental impacts of our operations.
Learn more about our Eco-Operation.
Looking for a food packaging manufacturing partner?
Whether you need an existing packaging solution or something custom-designed, our team can help you explore the possibilities.